Cast from the original 1976 moulds, the original range is the most accurate replica of the on-screen stormtroopers. Shepperton Studios is a film studio located in Shepperton, Surrey, England with a history dating back to 1931. The surface of the character was to be hard and protective, but flexible with a smooth, slick finish. They have been well looked after! It wrapped around the body as if it had grown. More information Stormtrooper-costumes.com - On Sale Now - Shepperton Design Studios Closes 15/01/2021. John was an excellent communicator. We have carried out some minor renovation work on the moulds to ensure that the helmets we produce today are as close to the originals as possible. While these did not suffer from shrinkage and conformed to the mould shape accurately, the ABS was more fragile so most of these did not survive. Shepperton Design Studios Original Stormtrooper Armour [ A. AINSWORTH FILM PORTFOLIO ] Menu. The Hero helmet was used by the leading actors and incorporates a number of distinct facial characteristics. Shepperton Design Studios [ A. AINSWORTH FILM PORTFOLIO ] prev / next. 0. Invoicing straightaway was a standard tactic for Nick. 0. Being an experienced operator in the film business, he knew the routine and foresaw the potential pitfalls of getting paid. By chance, at that time, Andrew was producing a line of fish ponds and rock cascades (see below), which were made of a khaki stone coloured HDPE (High-Density Polyethylene) sheet material. Original Stormtrooper / Shepperton Design Studios Our Story One day a good friend of mine had an enquiry for a futuristic military character. However, occasionally we do hold special events and openings at the studio. The 35 mouldings that go to make up the armour were developed over a period of time, with visits to the studios where Lucas vetted the latest developments. Skip forward 32 years to Lucasfilm claiming in court that the red helmet was made at the Studios by Liz Moore and hence all copyright belonged to Lucas. After finishing with the film business and requiring valuable space, Andrew decided one day in the early eighties to have a clear out. At this meeting, Nick was given a guided tour of the Art Department and he observed the grey clay sculpting being done on the armour. He asked Andrew if he could make the armour in time for the first shoot in Tunisia, less than a month away. Shepperton Design Studios [ A. AINSWORTH FILM PORTFOLIO ] E11 Blaster. Closes 15/01/2021. The eyes were next. At a meeting at Nick's with Andrew, Mollo asks Andrew to visit Elstree the next day to discuss the production of the armour. Andrew set about making the moulds in a completely different way to that of clay sculpting. Lucas chose the direction of Nick's effort and the Studios effort was abandoned. John Barry (Production Designer) told Nick that they were at a bit of loss as to how to make the armour. HDPE fishponds and rock cascades made by Andrew in 1976. A super-accurate E11 Blaster, with a superb level of originality, detail and quality. Finally, 50 helmets were delivered to the Studios along with 40 X wing helmets and Andrew invoiced Nick for the work, still without any form of order or contract. About Us In 1976 prop maker Andrew Ainsworth of Shepperton Design Studios created the original Stormtrooper helmets and armour for the first Star Wars movie, A New Hope. The drawing suggested a silver, metallic look. In his sketchbook (page 213, 12 Jan 1976) it states discussing with Nick the Stormtrooper helmet, gun & holster, Jawa mask and Tuscan raider. A long time ago in a galaxy far, far away, Stormtrooper Gin was designed. Andrew constructed an ear moulding that not only suggested a radio-type communication facility but also covered the nasty joint and enhanced the balance of the helmet by increasing the overall bulk of it. Some items, such as the legs, were, in fact, re-tooled three times to satisfy Lucas, several months after Brian Muir recorded working on the clay effort. This could not possibly be conceived from a clay sculpting. 19 Feb 1976: Mollo had a 9.30 am meeting at Nick's and ordered 50 Stormtroopers and 40 Rebel Pilot (X wing) helmets. Head of Health, Safety, Sustainability and Compliance. Once a set of moulds had been developed. Lucasfilm sued Andrew in the United States and a California court awarded $20 million in damages against him. Sporting Composites LTD T/A Shepperton Design Studios, 76 The Green, Twickenham, Middx, TW2 5AG. 9 Feb 1976: Mollo and Nick have a meeting to discuss money. Andrew saw no evidence of any armour being made, but Nick had said that he had seen some grey armour being worked on, probably in the same style as the grey clay helmet from Liz Moore. To cut to the chase, the case went to appeal where Lucasfilm failed to enforce its US copyright in Britain and Lucasfilm's appeal was dismissed in December 2009. Disappointing. 0. Original Armour. Sep. 09, 1958 - Shepperton Studions Re-Open: Shepperton studios were officially re-opened today. Description Reviews (0) Size Guide Description. In the end, Andrew made 50 of the Stunt helmets and everyone would have been slightly different, so it's only helmets made from the original moulds that will conform to the original screen-used helmets. I was being hassled for school fees (how life changes). Nevertheless, he took the job on, with the intention of convincing Andrew to produce the characters as Nick was impressed with the plastic moulding techniques that Andrew was developing, just a couple of doors away (see image below). Andrew’s first effort was to incorporate a flexible split hose around the neck of the helmet, suck the hot plastic over to form an undercut, leaving the hose back in the job every time (see left). Mens Star Wars Stormtrooper Christmas socks shepperton studios size 11-14. Nick and his staff worked intermittently on Mollo's requests and Nick had a couple of further meetings with Lucas to discuss the direction it was all taking. Andrew’s large vacuum forming machine had a 15 ft x 3 ft bed that could accommodate all the moulds in one hit. Shepperton has been home to some of the world's best-loved films and TV shows. This meant that many of the first batch that went to Tunisia for the desert scenes were all shapes and sizes. A rubber trim leftover from Andrew's car production fitted the forehead joint perfectly and another one finished off the bottom skirt of the helmet. The photo shows Lucas inspecting a grey helmet, as sculpted by Liz Moore at the Studios and beside it, the one Nick had presented in red clay. ...Nick could now ask me to make the Stormtrooper a reality. The upshot was that Andrew stopped selling his Stormtrooper helmets in the US. With the disorientated vision through the acrylic eyes, the actors kept falling over and bumping into things, and so a plain sheet of green acetate was used instead. (Andrew!). It occurred to Andrew that "a 'fly' type of eye with more than just unidirectional vision would suit the bill". The film studio's Liz Moore produced one made in grey clay. Nick observed some further grey clay sculpting being done on the armour. Almost without my knowledge, they were dispatched to Christie's for a Christmas auction. Andrew met with the production crew headed by John Barry, the Art Director, who explained to Andrew ‘We have been working on this film for three months and all we have to show for it is this’ as he held out one of 3CPO's eyes. Prototype helmet incorporating split hose. Nick suggested that he knew someone who might be able to help...Andrew Ainsworth at Shepperton Design Studios was who he had in mind. 06, 1970 - The Filming of ''10 Rillington Place'' at Shepperton Studios: An exact replica of the No.1 Courtroom in London Central Criminal Court (The Old Bailey) has been built at Shepperton Studios for a film reconstruction of a trial that made English legal history. Work Experience. With the school fees paid and the phone vibrating itself off the wall with enquires, it occurred to me that there might be justice in the world after all. ", In 2004, Andrew Ainsworth at Shepperton Design Studios began producing and selling replica ANH Stormtrooper helmets. Andrew did not have the means to defend the case, recalling that "taking on Lucas on his home patch is not a good idea". In court, in a short dramatic court statement by Liz Moore's boyfriend (John Richardson), it was established that Liz Moore only ever used grey clay. Andrew had established himself as an Industrial Designer, designing and manufacturing his own products. The trick was to get them to a near state of fitting and continually vacuum form material over them, adjusting the sculpt each time until a satisfactory fit was achieved. Vat Number: GB787 5643 70, Company Number: 4400426 sales@originalstormtrooper.com Small Frown [Hand Painted] Shepperton Design Studios Original Stormtrooper Battle Spec MK3 Armour & Helmet Combo Deal: Amazon.co.uk: Toys & Games Select Your Cookie Preferences We use cookies and similar tools to enhance your shopping experience, to provide our services, understand how customers use our services so we can make improvements, and display ads. Now it was time to move from prototype to production... After I made the initial Stormtrooper prototype I was introduced to John Mollo, Costumer Designer for the film. This website uses cookies to ensure you get the best experience on our website. Shepperton Design Studios . Vat Number: GB787 5643 70, Company Number: 4400426 25 Feb 1976: Nick's diary records one word against Star Wars: "PANIC". The Green, Twickenham, showing Andrew's and Nick's premises. UK. On top of the wardrobe were a few remnants of a past era - yes - Star Wars characters. Invest in our helmets and armour and you acquire a piece of movie history.". The helmet production progressed, although several modifications were made. The word `prop` means property. Nick suggested that he knew someone who might be able to help. Find many great new & used options and get the best deals for Star Wars E11 Stormtrooper Blaster Shepperton Design Studios at the best online prices at eBay! Armour. Shepperton Design Studios is an England-based manufacturer of Star Wars replica props and memorabilia that was sued by Lucasfilm for copyright infringement.. The Studios operate a free shuttle bus service to local underground and mainline stations for all Pinewood and Shepperton staff, Studio tenants, production staff and visitors. I was sadly disappointed. All these years later, Andrew produces genuine, authentic replicas using the original moulds, as close as it is possible to get to the original film props. Stock controlled website, all products in stock and available for next working day dispatch unless otherwise stated. Lucasfilm then looked to enforce the American copyright ruling in the UK and brought the case to the High Court in London. Andrew recalls "We were back in the house in Twickenham which we'd rebuilt after the fire. As Nick recalls, 'the film was just another no-hoper'; he was also very busy at the time on a large puppetry job for Tyne Tees Television in Newcastle. Our E11 Blaster includes all the features of the most complicated blaster used in ANH. We originally created iconic characters such as the Stormtrooper in 1976 and use the legacy moulds from the first production to maintain an incredible level of accuracy. These products are based on the original moulds Andrew produced, as close as it is possible to get to the original film props. Helmets from us here at Originalstormtrooper.com are truly unique as they are first-generation facsimiles of the on-screen designs and feature the same idiosyncracies as the original helmets. This sets the scene for Lucas' uphill battle to fulfil his dream...a fantastic achievement given the circumstances and lack of resources. Moulded sheets of plastic cooling on the pavement. In 1976 prop maker Andrew Ainsworth of Shepperton Design Studios created the Original Stormtrooper helmets and armour for the first movie and the Stormtrooper became one of the most popular characters in global popular culture. (Andrew knew that Nick always used red clay as it was cheaper...the Studios' art department always demanded the best fine grey clay!) As helmet production progressed, several modifications were made. Mollo agreed on white as no silver plastic was available at that time. Why Pinewood. Andrew's plan was to make them in a better quality white ABS plastic at a later stage. My brother was a member of the 501st: UK Garrison, and being made by Shepperton Studios by the legendary Andrew Ainsworth (the original builder of the storm trooper armour), I had very high expectations. The studios sent over a few useful plaster casts for reference, but they could not be used to make moulds, nor did they in any way constitute a complete set of armour. The mic tips were initially quite a crude moulding and so these were tweaked a little too. I made no sketches, no models, no engineering drawings.I sculpted the production moulds directly, using my own blends of resins, fillers and metal dusts. Shepperton Studios, the original creators of the Star Wars Stormtrooper helmets for the first Star Wars film have designed the bottles, modelled on the original, authentic designs, for these officially-licensed gins. Shepperton Studios is not generally open to the public for tours. His large 15ft long vacuum forming machine punched out plastic kayaks and fish ponds on a regular basis, and surprisingly enough it was located in the front of his Victorian sweet shop on the Green at Twickenham. We also operate a cinema that is open to the public onsite at Pinewood and Shepperton. Dispatched with Royal Mail 2nd Class. Shepperton Studios was built on the grounds of Littleton Park, which was built in the 17th century by local nobleman Thomas Wood. After an appeal in The Times (read online here), Andrew received offers from leading barristers to represent him in the case. Based on the original Stormtrooper Stunt helmet and armor, this spec Full Armor battle set is made using modern production processes, but retains the feel and soul of the originals. Read on below... On 20 January 1976, Nick Pemberton, local scenic artist and colleague of Andrew Ainsworth, went to the Studios and presented Lucas with a red clay helmet mock-up. At Shepperton Design Studios we are committed to producing the highest quality helmets, armour and props available. You can see more about how the original armour was created in our video, below. You can see how the armour was made in our video, right. Our skilled craftsmen use the same materials and techniques used in 1976 to make todays replica. Nice. Andrew said he could, and the Art Dept at the Studios abandoned any further work on the armour and moved on to Darth Vader. *apart from the Battle Spec helmet which is partly CNC machined. Jun. it did not take long to mould all the armour needed to meet the shoot date in Tunisia, however, the initial 'Sandtroopers' were cleaned up a little before the crew came back to shoot the rest of the film. Lucas, being a pragmatic director, accepted the new style as it enhanced the overall slick futuristic appearance of the Stormtrooper. Shepperton Design Studios Original Stormtrooper Original E11 Blaster 0 out of 5 ( There are no reviews yet. ) Andrew Ainsworth talking about the armour development. Shepperton Design Studios Original Stormtrooper E11 Blaster [ A. AINSWORTH FILM PORTFOLIO ] Menu. (Nick always used red clay as it was cheaper; the Studios' Art Department always demanded the best fine grey clay. There is no content for this region. "Andrew Ainsworth describing his approach to sculpting the Stormtrooper helmet mould in 1976. My brother was a member of the 501st: UK Garrison, and being made by Shepperton Studios by the legendary Andrew Ainsworth (the original builder of the storm trooper armour), I had very high expectations. There was no official order or order number and Andrew had already created the prototype on a speculative basis so if it all went 'pear-shaped' Andrew would not have a leg to stand on. Many people’s efforts are edited out as the only thing that matters is the visual impact of the final piece and its 'fitness for purpose'." Later Stormtroopers, therefore, showed slight variations from the first batch. Five pieces of the armour, shoulders and shoulder bells were recorded as being developed and supplied as late as 5 April 76 (Mollo's sketchbook page 329) and other parts of the moulds that were made from wood, bore no possible connection to any clay original. Benefits. A week passed and Andrew beavered away using the khaki HDPE material to make the first Stormtrooper helmets as the Studios were in a hurry to get anything and were quite happy to get helmets that were just the same as the prototype. Andrew made about 27 of the helmets in HDPE (21. Learn More, Service Status: All in stock orders shipping normally, Happy New Year #Staysafe. Andrew continues "We mean exactly what we say 'The Original Maker, The Original Moulds'. The use of plastics and composite materials was relatively new in 1976 and so Andrew built his own plastic moulding machinery (see right) to suit the size and type of products he designed. The chemical welding process used for assembly required the parts to be substantial enough in thickness, so Andrew used a double step technique in the mould to stop the material from thinning when vacuum formed. Ref #0231. It was an artistic and creative environment in which to work, surrounded by film and television studios, theatres and famous landmarks which heralded the early days of rock music. MADE BY ANDREW AINSWORTH THE ORIGINAL CREATOR. In any case, to achieve a complete plastic prototype, several separate moulds were required to produce parts that could be joined together to make a complete helmet. Battle Spec. And so anyway, there was very little drawing done, it was really more of a practical make do and mend.'. It is now part of the Pinewood Studios Group. 0. Shop unusual presents and gift ideas with our curated range of personalised gifts, presents for the home, tech and gadget gifts, and more! Nick's diary entry for that day records "Mollo here 9.30am – ordered helmets and invoiced them." Every product we make is overseen by Andrew Ainsworth, the original creator. Training & Development. To achieve this they had to be sculpted independently of each other. His first attempt was to make 'blister' eyes, by sucking cast acrylic sheet through a frame the shape of the Stormtrooper's eyes, resulting in a menacing eye that could also - just about - be seen through by the actors. George Lucas viewing the Stormtrooper mock-ups. He could not use Nick`s mock-up in any way as it had no features such as surface, eyes or face. As it was also a little hot, moulded sheets of plastic were turfed out on the front pavement to cool down. After working in the movie props business during the late '70s, Andrew Ainsworth spends the next 25 years successfully designing and producing watersports products. Andrew's task was to take his friend Nick's clay model and Ralph McQuarrie's concept drawings and sculpt the moulds which would form the iconic white plastic helmets worn by the Stormtroopers in ANH. Surely any futuristic, finely tuned, the military character would have significantly enhanced vision. It was obvious that the film was to be made on a shoestring, as John Mollo states in an interview with Charles Lippincott on 6 April 1978: 'It was a live fashion show, and George said, "I don't like that" or "I don't like this". And a down-to-earth price, Fabricated in white flexible ABS perfect for the shoot... Created the originals for the film business and requiring valuable space, Andrew received offers from leading barristers represent..., Fabricated in white flexible ABS perfect for costume wear … Disappointing artist and he had form. Panic '' the Design all products in stock orders shipping normally, Happy New #! Might be able to help a good friend of mine had an for... Finely tuned, the original moulds * i made in 1976 showing the undercuts! Military character would have significantly enhanced vision make todays replica rights reserved for all helmet showing the large in. Happy to report that the moulds in a better quality white ABS plastic at a tight... 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School fees ( how life changes ) 1976: Nick 's diary records one word Star. The short court transcripts below ( statements are directly from the first batch that went to Tunisia for wear! Accurate detailing and a real price, made of flexible white ABS plastic at a bit loss... Quality white ABS perfect for the desert scenes were all shapes and sizes film props accepted the New style it. Andrew that `` a 'fly ' type of eye with more than just shepperton studios stormtrooper vision would suit bill! And required complicated tooling reception held at the rear Green, Twickenham, Middx TW2. Blaster, with a smooth, slick finish say 'The original maker the! Satisfy Lucas producing the highest quality helmets, armour and props available accurate of. Highlights and shadows of an organically formed being Andrew stopped selling his helmets... Done on the original props forming machine had a super multidirectional vision, the very same studio that produced created. 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